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Journal of the Australian Petroleum Production & Exploration Association (APPEA)
RESEARCH ARTICLE (Non peer reviewed)

Esso pipeline replacement project

Dilip Bapat A B and David Standfield A
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A Esso Australia Pty Ltd, 12 Riverside Quay, Southbank, Vic. 3006, Australia.

B Corresponding author. Email: dilip.bapat@exxonmobil.com

The APPEA Journal 58(2) 674-678 https://doi.org/10.1071/AJ17125
Accepted: 13 March 2018   Published: 28 May 2018

Abstract

Esso recently commissioned (October 2017) a new 350-mm 187-km-long pipeline for carrying crude and condensate from Esso’s Longford Plant (Longford) in Gippsland Victoria, along an existing easement to the Long Island Point facility (LIP) at Hastings, Victoria. This pipeline replaces an existing 700-mm pipeline that was approaching the end of its operational life.

Through continued delivery of crude and condensate, this pipeline also ensures that the natural gas which is produced along with these liquids continues to flow to Australian households and businesses. The project included pig launching and receiving facilities at Longford and LIP terminals, 10 main-line valve stations as well as fibre-optic cable for control, leak detection and communications purposes.

Early engagement of its contractor partners played a key role in the successful execution of the project. Today’s landscape along the pipeline route significantly differs from that when the original pipeline was installed. Individual needs of the landowners affected by the construction were carefully considered. Significant measures were taken to minimise any impact to the unique flora and fauna of the region. Sensitivities around cultural heritage locations were taken into account while finalising the construction methods.

Construction of the pipeline occurred in two summer phases (2015–2016 and 2016–2017) to make efficient use of dry weather and to minimise disturbance to landowners and the environment. The project was completed within budget and ahead of schedule.

Keywords: cathodic protection, CP, early contractor involvement, ECI, FBE, fibre-optic, fusion-bonded epoxy, Gippsland, Hastings, HDD, horizontal directional drilling, Longford, Long Island Point, Mornington Peninsula.

Dilip Bapat is currently the Project Manager of the Longford Liquid Pipeline project of ExxonMobil Australia. Dilip has a degree in Electrical Engineering and a Masters in Financial Management. Dilip has extensive experience of over 40 years in the industry both in Australia and overseas. During his 22 years of employment with ExxonMobil Australia, Dilip has handled a great variety of assignments mainly in the area of capital projects covering engineering, procurement and construction (EPC) activities, cost/schedule stewardship and joint venture relationships.

David Standfield is a Senior Project Manager with Esso Australia. He has Bachelor of Engineering and Bachelor of Economics degrees from Monash University. David joined ExxonMobil in 1994 and has held a series of engineering, project and management roles in Australia, Hong Kong and USA.