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Australian Energy Producers Journal Australian Energy Producers Journal Society
Journal of Australian Energy Producers
RESEARCH ARTICLE (Non peer reviewed)

New dog old tricks – process safety for the energy transition

Steve Cooper A * and Alice Stembridge B
+ Author Affiliations
- Author Affiliations

A Worley Consulting Pty Ltd, Melbourne, Vic, Australia.

B Worley Consulting Pty Ltd, Brisbane, Qld, Australia.




Steve Cooper is a chartered chemical engineer with over 25 years of experience in the energy, chemicals and resource industries. He leads the Worley Consulting Energy Chemicals Resources business, providing services to the traditional energy sectors as well as the power and emerging new energy sectors. His extensive industry experience has seen him engaged across all phases of project development. He has held Chief Safety engineer roles as well as being part of design and operations teams and been a Director of the Institute of Chemical Engineers Fundamentals of Process Safety Course for Global Process Safety Centre for the past 13 years.



Alice Stembridge is an experienced safety and risk engineer with diverse expertise in subsurface, process, and operations across the New Zealand and Australian energy sectors. She is highly skilled in assessing and quantifying risks and her passion for process safety is demonstrated through her commitment to improving individuals’ and organisations’ understanding of process safety, safety in design.

* Correspondence to: Stever.Cooper@worley.com

Australian Energy Producers Journal 64 S232-S236 https://doi.org/10.1071/EP23162
Accepted: 19 March 2024  Published: 16 May 2024

© 2024 The Author(s) (or their employer(s)). Published by CSIRO Publishing on behalf of Australian Energy Producers.

Abstract

The energy transition is gathering pace and it’s apparent there is not one solution to replace our traditional means of sourcing energy from fossil fuels. The energy transition embraces renewable power generation, whether in the form of solar, wind, hydro or using waste materials and plant feedstocks such as biomass to produce fuels of the future. There is a colourful range of hydrogen solutions in grey, blue or green available, with blue requiring a carbon capture and storage solution. The solutions being considered for the energy landscape are on a scale not seen before. All of these new energy solutions have one thing in common, they present known hazards, but the application and simple scale of their use is significantly greater than when they are produced or consumed today. When we discuss renewable energy, it is perceived that generally it is safer than sourcing and processing conventional energy forms. Conventional fuels have a long history of process safety and have been well regulated for more than 20 years as major hazard facilities. The expectations of communities and regulators are that renewable energy will be delivered reliably and safely and to the same standard as conventional energy forms. We call this process safety equivalency. We will examine a few areas as examples of some of the early problems being addressed and solved today.

Keywords: ammonia, carbon capture, carbon dioxide, concentrated solar, consequences, hazard, hydrogen, new energy, process safety.

Biographies

EP23162_B1.gif

Steve Cooper is a chartered chemical engineer with over 25 years of experience in the energy, chemicals and resource industries. He leads the Worley Consulting Energy Chemicals Resources business, providing services to the traditional energy sectors as well as the power and emerging new energy sectors. His extensive industry experience has seen him engaged across all phases of project development. He has held Chief Safety engineer roles as well as being part of design and operations teams and been a Director of the Institute of Chemical Engineers Fundamentals of Process Safety Course for Global Process Safety Centre for the past 13 years.

EP23162_B2.gif

Alice Stembridge is an experienced safety and risk engineer with diverse expertise in subsurface, process, and operations across the New Zealand and Australian energy sectors. She is highly skilled in assessing and quantifying risks and her passion for process safety is demonstrated through her commitment to improving individuals’ and organisations’ understanding of process safety, safety in design.

References

API, ASME (2021) ‘API RP 579/ASME FFS-1 Fitness For Service’, 3rd edn. (API Publishing Services)

ASME (2019) ‘ASME B31.12 Hydrogen Piping and Pipelines.’ (The American Society of Mechanical Engineers: NY, USA)

Dunkerley C (2022) Hydrogen Projects – Business as Usual? Loss Prevention Bulletin 284, April 2022. pp. 16–22 (IChemE)

IEA (2019) Material Efficiency in clean energy transitions, Release March 2019. Available at https://www.iea.org/reports/material-efficiency-in-clean-energy-transitions

van Wingerden K, Klugeb M, Habib AK, Skarsvåg HL, Ustolin F, Paltrinieri N, Odsæter LH (2022) Experimental Investigation into the Consequences of Release of Liquified Hydrogen onto and under Water. AIDIC Chemical Engineering Transactions 90, 541-546.
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