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Australian Energy Producers Journal Australian Energy Producers Journal Society
Journal of Australian Energy Producers
RESEARCH ARTICLE (Non peer reviewed)

Security of subsea gas pipelines: technological solutions for safe and rapid response

Francesco Cavallini A *
+ Author Affiliations
- Author Affiliations

A Saipem SpA, Marghera, Venice, Italy.




Francesco holds a Master’s Degree in Aerospace Engineering from Politecnico di Milano and he has been working with Saipem in the offshore energy industry for almost 20 years, gaining experience in different countries (including Australia) in various roles, spanning from technical to management positions. At present, Francesco holds the position of Global Head of Commercial, Sonsub and Subsea Technologies and Services, and he is currently engaged in the promotion and implementation of disruptive technologies such as underwater drones, pipeline repair solutions and subsea factory systems, both in the offshore energy and defence segments.

* Correspondence to: francesco.cavallini@saipem.com

Australian Energy Producers Journal 65, EP24253 https://doi.org/10.1071/EP24253
Accepted: 21 February 2025  Published: 22 May 2025

© 2025 The Author(s) (or their employer(s)). Published by CSIRO Publishing on behalf of Australian Energy Producers.

Abstract

The security of energy supplies is a primary objective for each country, and its relevance for national strategies has increased over the time, especially after the interruption of the gas flow via the Baltic Sea pipelines in September 2022. While the causes behind such damage may be investigated long term, some conclusions can already be drawn from a technical and engineering perspective. In case of potential damage, the most important action to undertake is a rapid inspection along the subsea pipeline to locate the damage and measure its extent so that emergency actions can be implemented to safeguard the asset and limit adverse consequences on production and to the environment. Such operation can be extremely dangerous for divers and human operators, since first damage assessment means they have to deal with unknown factors in the vicinity of a pipeline, which usually operates at high pressure. Since conventional remotely operated vehicles are constrained by tether length, the safest option would be to use a subsea drone with pre-programmed missions, hi-tech sensors and the capability to safely operate beyond the horizon. The same technological solution can be adopted for frequent and fully unmanned inspection missions, leveraging the artificial intelligence-driven navigation system enhanced by an active event-triggering mission re-planner for autonomous feature detection and localisation. This paper shares Saipem’s experience in developing and qualifying the Flatfish underwater drone, and how this can be used to enhance the security of subsea pipelines, or in the context of emergency operations.

Keywords: AUV, emergency, inspection, pipelines, repair, ROV, surveillance, underwater drones.

Biographies

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Francesco holds a Master’s Degree in Aerospace Engineering from Politecnico di Milano and he has been working with Saipem in the offshore energy industry for almost 20 years, gaining experience in different countries (including Australia) in various roles, spanning from technical to management positions. At present, Francesco holds the position of Global Head of Commercial, Sonsub and Subsea Technologies and Services, and he is currently engaged in the promotion and implementation of disruptive technologies such as underwater drones, pipeline repair solutions and subsea factory systems, both in the offshore energy and defence segments.