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Australian Energy Producers Journal Australian Energy Producers Journal Society
Journal of Australian Energy Producers
 

Engineering Visual Presentation E02: Repurposing fields for CO2 storage: well integrity risk assessment across the lifecycle

Mark Davis A *
+ Author Affiliations
- Author Affiliations

A SLB, Perth, WA, Australia.




Mark Davis is a Drilling Engineer with 13 years of experience with SLB based in Perth since completing a Bachelor of Petroleum Engineering (Hons) and Commerce from UWA in 2012. Specialising in well control and well integrity, Mark applies the latest technologies to solve complex problems from drilling to plug and abandonment in addition to carbon capture and storage projects.

* Correspondence to: mdavis20@slb.com

Australian Energy Producers Journal 65, EP24413 https://doi.org/10.1071/EP24413
Published: 19 June 2025

© 2025 The Author(s) (or their employer(s)). Published by CSIRO Publishing on behalf of Australian Energy Producers.

Abstract

Engineering Visual Presentation E02

Repurposing existing fields for CO2 storage presents an appealing alternative to drilling new wells, offering potential project cost reductions and acceleration of timelines. Several driving factors, including timing, cost, regulatory considerations, risk reduction, and enhancing health, safety, and environmental outcomes, influence developers’ interest in well repurposing. Assessing the feasibility of this approach requires careful examination of legacy wells in the field for ongoing well integrity and CO2 containment risk. The viability of repurposing wells as CO2 injectors relies on thorough technical analysis of well barrier qualification, materials selection, cement evaluation, and monitoring requirements. This paper discusses a case study of how comprehensive technical assessment, enhanced by a data science approach to improve efficiency of processing many historical well records and automatic generation of well barrier schematics, standardised qualitative and quantitative risk assessments, enabling prevention and mitigation strategies where repurposing emerged as a viable option for CO2 storage projects. This process covers all legacy wells (abandoned, suspended, and potential injectors) for their carbon capture, utilisation, and storage (CCUS) specific well integrity failure modes and consequences. Recommendations for ongoing temporary or permanent abandonment are provided to reduce risk to as low as reasonably practicable (ALARP). Repurposing existing wells as CO2 injectors is risk assessed based on potential failure modes from corrosion, elastomer compatibility, cement quality, tubing and packer stresses to inform design and monitoring decisions.

To access the Visual Presentation click on the link on the right. To read the full paper click here

Keywords: carbon capture, CO2, injector wells, legacy wells, plug and abandonment, repurposing wells, risk assessment, well integrity.

Biographies

EP24413_B1.gif

Mark Davis is a Drilling Engineer with 13 years of experience with SLB based in Perth since completing a Bachelor of Petroleum Engineering (Hons) and Commerce from UWA in 2012. Specialising in well control and well integrity, Mark applies the latest technologies to solve complex problems from drilling to plug and abandonment in addition to carbon capture and storage projects.